Case Sharing: Automation Upgrade for Soft Package Unstacking at a Chemical Enterprise in Anhui,b

Case Sharing: Automation Upgrade for Soft Package Unstacking at a Chemical Enterprise in Anhuib

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Background and Challenges

As a large chemical enterprise, a chemical company in Anhui previously relied on manual labor for the unpacking and handling of soft-packaged materials. Soft-packaged materials are prone to deformation during stacking, and the variety of packaging materials makes manual unpacking time-consuming, inefficient, and fraught with safety risks such as dropped or damaged packages. 。

Solution:

To address these challenges, the company adopted the MRDVS 3D Vision Soft Package Unpacking Solution, which utilizes 3D vision technology and intelligent algorithms to help robotic arms accurately identify, grasp, and transport soft packages to the discharge port, automatically completing the unpacking process for the next step.

Solution Implementation

Vision Recognition and Automated Grasping

The MRDVS Soft Package Unpacking System uses high-performance RGB-D cameras combined with AI algorithms to capture the surface texture and 3D point cloud data of soft packages in real-time, enabling the recognition of irregular object deformations and stacking positions, ensuring stable and precise grasping by robotic arms.

Robotic Arm and Automated Production Line

Integration The system automatically plans the grasping sequence of the robotic arms, safely and efficiently transporting chemical soft packages to the discharge port for unpacking, and seamlessly connecting to subsequent processes, significantly enhancing automation levels.

Anti-Light Environment Interference and Real-Time Data Processing

The system excels inambient light interference, ensuring stable vision recognition capabilities in both strong and weak light conditions. Additionally, the unpacking algorithm runs in real-time within the camera, greatly improving system response speed and operational efficiency.

Case Video

[Chemical Industry 2.mp4]

Results and Benefits:

Significant Efficiency Improvement

With the MRDVS Soft Package Unpacking Solution, the company's automated unpacking efficiency has significantly improved, and the overall production line operation has become smoother.

Substantial Cost Reduction

By reducing manual labor, the company has lowered labor costs and avoided issues such as dropped or damaged packages caused by improper manual operations.

Enhanced Safety

Automated unpacking not only reduces safety hazards in manual operations but also improves overall operational reliability and consistency, lowering the probability of production accidents.

Through MRDVS's soft package depalletizing solution, a chemical enterprise in Anhui has upgraded from manual depalletizing to intelligent automated depalletizing. This solution not only helps the enterprise improve production efficiency and reduce operational costs, but also significantly enhances safety, becoming a crucial driving force for the enterprise's intelligent upgrade.